An ATEX sugar grinder is an equipment used in the food industry to grind sugar into powder or fine particles. ATEX stands for "Atmosphere Exposable," which is a European Union directive that regulates equipment and protective systems purposely used in explosive atmospheres. ATEX sugar grinders are designed and manufactured to meet the ATEX directive. Therefore, it is safe to use in environments where explosive material may be present. The grinder has a sealed housing to prevent any sparks or heat from igniting the sugar dust and made of non- sparking materials.
In addition to that, ATEX sugar grinding machine are also built for high performance and efficiency. It’s specially designed powerful motor and sharp grinding blades quickly grind large quantities of sugar homogeneously. The resulting fine sugar particles or powder can be used in a production of variety of food applications, such as bakery, Icing Sugar, Biscuits, Cream preparation, confectionery, and beverage.
Overall, ATEX sugar grinders are a one of the essential equipment for food industry. Where sugar needs to grind safely, uniformly and efficiently in explosive environments.
Technical details of ATEX sugar grinders:
- Design: ATEX sugar grinders are come up to meet the ATEX directive, which qualifies safety requirements for the equipment used in application of flammable/explosive material. The grinder mainly consists of a motor, grinding blades, a housing, and safety features such as explosion-proof seals and controls. Grinding Mill Designed for High Pressure i.e., 9 Bar. Jumper strips provided in the pipeline to avoid static charge generation.
- Capacity: ATEX sugar grinding machines are available in different sizes and capacities, depending on specific application. It can grind sugar into fine powder at rates ranging from a few kilograms to several tons per hour.
- Material of construction: ATEX sugar grinders are constructed using non-sparking materials to reduce the risk of ignition since handling flammable material. Common materials of construction used are stainless steel, aluminium, and other non-ferrous metals.
- Grinding mechanism: ATEX sugar grinding machine uses either pin or hammer mill grinding mechanisms. Hammer mills have a series of pins or discs that rotate at high speed to mill the sugar particles, while hammer mills use a series of hammers or blades to break up the sugar.
- Safety features: ATEX sugar grinding machine have several safety features to prevent sparks or heat from igniting the sugar dust. These features may include → Cool grinding, explosion- proof seals, venting systems, and temperature monitoring devices. Explosion vents (rupture disc) also be used for explosive material because of explosive nature of sugar. Earthing pit can also be provided.
- Maintenance and cleaning: ATEX sugar grinders require frequent maintenance and cleaning to ensure best possible performance and to prevent build-up of sugar dust, which can be a fire hazard. Cleaning procedures mainly involve disassembling the grinder and removing any residual sugar dust with a vacuum or compressed air. Inspecting other components for wear or damage.
Design details of ATEX Sugar Grinding Machine:
- Motor power: The motor power of an ATEX sugar grinding machine ranging from a few kilowatts to several tens of kilowatts, depending on the design & capacity of the machine. An electric motor used that drives the grinding mechanism through a belt drive. All the motors are IE3 (F class insulation efficiency)
- Grinding capacity: The grinding capacity of an ATEX sugar grinder depends on factors such as size and design of the grinding element, motor power, and desired particle size of the sugar powder. The grinding capacity ranges from a few hundred kilograms to several tons per hour.
- Particle size: ATEX sugar grinders can produce fine sugar powder with a range of particle sizes, from coarse granules to fine powder. The required particle size can be achieved by controlling the feed rate and adjusting the grinding mechanism of the sugar.
- Safety certifications: ATEX sugar grinding machines are certified to comply safety standards such as ATEX, CE, and UL. These certifications ensure that the machine is safe to use in hazardous environments.
- Controls: ATEX sugar grinding machine may include control features such as pressure sensors, temperature sensors, and explosion-proof controls. These controls are designed to ensure safe operation and prevent the risk of explosion. RFID safety switches provided for all the equipment doors.
Types and Models of ATEX Sugar grinder
Some popular models of ATEX sugar grinding machine include Pin Mill and ACM Mill. These models vary in their design, capacity, and performance, and can be selected as per application.
ATEX sugar grinders are available in different types and models, depending on the specific application and grinding requirements.
- Pin mill: These grinders use a series of pins or discs to pulverize the sugar particles into a fine powder. Pin mills are ideal for grinding brittle or crystalline materials, and can produce a consistent particle size.
- Air classifier mills: These grinders use an air classifier to separate the sugar particles based on size, and then grind them to a fine powder. Air classifier mills are ideal for grinding materials that are difficult to grind using other methods, and can produce a very fine and uniform powder.
In conclusion, ATEX sugar grinders are indispensable equipment in the food industry, where sugar needs to be ground safely, uniformly, and efficiently in potentially explosive environments. Their compliance with safety standards, high performance, and versatile design make them a valuable asset for food processing companies.
Knitcon Solution Pvt Ltd is a prominent manufacturer and exporter of various essential equipment for the food industry, including Air classifier mills, Pin mills, Pulverizer Mill / Hammer Mill / Impact Mill. Our company takes pride in providing indispensable machinery that plays a vital role in food processing operations.
Our equipment is designed to meet international safety standards while delivering high performance, making them invaluable assets for food processing companies. We prioritize the safety and efficiency of our products, ensuring that they meet the stringent requirements of the industry.
If you would like to learn more about our offerings and how we can benefit your business, we encourage you to get in touch with knowledgeable Knitcon team. We are always ready to assist you and provide comprehensive information about our equipment. You can trust in our commitment to delivering top-notch products and exceptional customer service.