Complete Bulk Material Handling Solution in Bakery Industry and Confectionary Industry
Raw Material Handling
Raw material like Wheat Flour and Sugar receives in 25kg, 50 Kg Bags.
Accordingly we offer Bag Unloading station for charging the Bags which is equipped
with Dust
Filter to ensure dust free environment. Also Pneumatic Vibrator provided in conical
portion
of unloading station ensures smooth and 100 % discharge of material for further
process.
Silo Storage and Tanker Unloading System
Wheat Flour tanker will be discharged pneumatically in order to be able to empty
the tanker efficiently, discharge quickly enough, and sends the product to a silo.
Storage Silos are designed to maximize space, efficiency, and sanitation, while
minimizing cost and product contamination.
Sieving/Shifter
Gyro shifter will remove the foreign particles from the raw material and also
feed the specific particle size for further processing. Normally the requirement is
30-40 Mesh Particle size in bakery industry for wheat Flour.
Grinding
Sugar Grinder can grind the crystal sugar into the fine sugar in the fineness
range of 80-200 MESH depending on the customer requirement. Given the highly
hygroscopic and sticky nature of the sugar, we recommend using conditioned air while
its grinding. To avoid stickiness and lump formation dehumidified air is used while
grinding and conveying the sugar.
Dilute Phase conveying system (Vacuum Conveying)
Vacuum conveying Dilute phase pneumatic conveying facilitates conveying of
materials from Grinding machine and Vibro sifter discharge to storage hopper. As it
is a closed loop conveying, no material spillage and dust nuisance occurs.
Storage Hopper with Dust separation unit
Wheat flour and fine sugar is stored in storage hoppers and air gets separated
out through dust filters ensuring 99.9% yield with no dust emission.
Weighing and Batching
Weighing Hopper mounted on Load cells ensure that precise quantity of material is
discharged into the dough mixers controlled with total automation and accuracy.
Mixing & Blending
We offer Dough Mixer/ Plough Shear Mixer to mix Wheat flour, Fine sugar,
Vegetable Oil and other minor ingredients for Dough preparation.
Benefits of Mixer: • Short mixing time enables reproducibility of batches • Maximum mixing homogeneity • No product damages • Low Maintenance • High uptime • Sampling arrangement
Control & Monitoring
We integrate entire plant on various control systems based on SCADA, PLC, MCC
etc. for accurate field monitoring.
Safety and Hygiene
Sugar being dust explosive in nature, utmost safety is provided by using
explosion protection devices like rupture disc, explosion protection valves,
isolation valves etc. Our Plants are designed to comply GMP, HACCP, BRC, KOSHER,
HALAL standards.
