Sugar is a primary raw material that contributes many useful properties to the food industry, nutraceutical industry, and many other industries. So it is very important to have an efficient and effective way to transport sugar from one place to another. This is where sugar conveying systems come into play. One company that specializes in designing and manufacturing sugar conveying systems is Knitcon Solutions Pvt. Ltd.
In this blog, we will take a closer look at the sugar conveying system and how it can benefit businesses in the food industry.
Well, we all know that sugar is a commonly used ingredient in the food industry; the prime reason for the use of sugar is its sweet taste! Sugar has many other functions in food technology, such as a sweetener, preservative, texture enhancer, fermentation substrate, flavoring and coloring agent, but bulking agent is the most crucial among these.
So, sugar is a crucial raw material in the food and processing industries and is always in high demand in several tones. To fulfil such a high requirement, the Sugar Conveying Systems widely used among food and associated industries.
What is a sugar conveying system?
Several forms of sugar, such as granulated sugar, powdered sugar, brown sugar etc., can be handled using sugar conveying systems. This can be within a factory or plant or between different processing units. The system typically consists of a series of tubes or pipes that are used to move the sugar along a set path.
Why sugar pneumatic conveying system important?
An efficient sugar pneumatic conveying system is important because it can improve the overall productivity of a business. Sugar can be processed and packed more quickly when it is transported quickly and effectively. This can lead to a higher production rate at lower costs. Additionally, an efficient sugar conveying system can help reduce waste and improve the quality of the final product.
Sugar is an important ingredient in the manufactured foods we find on supermarket shelves. Sugar makes many foods more delicious by improving their flavor and mouthfeel.
As a result, sugar is always in high demand in food and processing industries. To fulfil such a high requirement, the Sugar Conveying Systems are commonly used.
Knitcon's Sugar Conveying System: The Key to Reducing Waste and Improving Efficiency
Sugar is a sensitive material that can readily deteriorate or develop lumps under high pressure or humidity. To address this issue, sugar conveying system was developed that uses either a dense phase or a dilute phase pneumatic conveying system to move sugar particles gently and effectively down the line.
These systems consist of a series of tubes or pipes that are used to transport sugar from one location to another. The tubes are made of SS304 as required & are designed to withstand the harsh conditions of a sugar processing plant. The system is also designed to be flexible, so it can be customized to meet the specific needs of a business. Let’s see about these systems.
The wheat transfers system and wheat tanker unloading system may involve additional steps depending on the specific facility and equipment used.
Dense Phase Conveying System:
Dense phase conveying system is a high-pressure, low-velocity system that is ideal for fragile, abrasive, or easily degradable dry materials like sugar, salt, etc. It pushes the material in an enclosed pipe from single or multiple sources to single or multiple destinations using a diverter valve. The material is loaded into a pressure vessel and pushed into the conveying line by compressed air. The process is repeated until all the necessary material has been moved after the vessel has been emptied and replenished.
Dilute Phase Pneumatic Conveying System:
On the other hand, a dilute phase pneumatic conveying system is a low-pressure, high-velocity system that suspends dry powdered or granular bulk materials like sugar, grains, granules, etc. in air and transports them from one location to another through a pipeline. This system is ideal for conveying durable, non-abrasive material, and with diverter valves, multiple destination deliveries and reception points can be easily arranged with positive pressure systems.
However, the use of a dilute phase or dense phase conveying system is solely dependent on factors like the type of sugar, application, and per-hour capacity requirement. Hence, care must be taken while designing the system to ensure that the conveying pressure is appropriate and that the humidity of the plant atmosphere is maintained to prevent the absorption of moisture and lump formation.
What are the Different Components of a Sugar Conveying System?
In a sugar conveying system, pneumatic conveying systems are commonly used to transport sugar from one location to another. The main components used in a pneumatic conveying system for sugar include the following:
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Blower or compressor:
These devices produce the necessary air pressure to move sugar particles through the conveying system. -
Feeder:
It meters the sugar into the conveying system at a controlled rate. -
Conveying line :
This is a conduit or pipeline that moves the sugar particles from one location to another. -
An air and sugar separator :
It separates the sugar particles from the air being conveyed and guides them to their intended location. -
Receiver :
It is the storage container, where the sugar is transferred & the conveying operation is completed. -
Control system :
It regulates, monitors, controls, and maintains the conveying system by adjusting the air pressure, sugar flow rate, and other operating parameters.
Key points of Sugar Conveying System
- Sugar is available in different forms, like crystal sugar, granulated sugar, and superfine granulated white sugar. Since it is a delicate material, high pressure can crush the particles. Hence, care has to be taken in conveying pressure while designing a system.
- It is essential to maintain the humidity of the plant's atmosphere. Sugar is hygroscopic by nature, therefore chances of absorbing moisture and forming lumps.
Benefits of Sugar Conveying System
- Provide a safe and reliable method for bulk material transfers.
- Reduction in batch time and process integration.
- Reduced product degradation and segmentation.
- Excellent efficiency of the process.
- Safe way of dust free environment.
Applications of the Sugar Conveying System
- Food Industry
- Bakery Industry
- Confectionary Industry
- Biscuit Industry
- Ready Mix Soft Drink Industry
Knitcon Solutions Pvt. Ltd. is a company that specializes in design and manufacture of pneumatic conveying systems or bulk material handling systems. The company's sugar conveying system is designed to be efficient, reliable, and easy to maintain. The system is equipped with a PLC based automated control panel that allows operators to keep track of the system's performance. This ensures proper handling of materials & high-quality final product while also protecting the health and safety of workers.
Team Knitcon recognizes that each business is distinct, which is why we provide our services with a personalized approach. Our team works hard with each customer to fully grasp their unique demands and requirements before customizing our solutions. We have the knowledge and capabilities to provide the ideal solution, whether you need a full powder handling system, or sugar conveying system, or just a single part. We have faith in our ability to present the ideal answer for your company's requirements. Get in touch with us right now to find out more about how we can help your company succeed.